The LNG Quick Coupler is a next-generation quick connection device designed for safe and efficient LNG loading and unloading operations. It replaces traditional manual latch and valve-based connections with an advanced self-locking mechanism, ensuring a secure and stable interface between LNG transfer arms and tank trucks or storage systems.
The system is engineered to enhance operational safety, reduce human error, and improve sealing performance during cryogenic fluid transfer. It also helps minimize leakage risk and supports cleaner, more controlled LNG handling processes.
Developed through multiple engineering improvements, the LNG Quick Coupler provides a reliable, efficient, and user-friendly solution for modern LNG terminal applications where safety, precision, and performance are essential.
The LNG Quick Coupler is equipped with a precision-engineered six-jaw locking mechanism that ensures stable and secure engagement with standard LNG tank truck male connectors. This structure provides high mechanical strength under dynamic loading conditions, effectively preventing accidental disengagement during transfer operations. The self-locking design improves connection reliability and enhances operational safety in cryogenic LNG environments.
The system integrates two independent anti-disengagement safety mechanisms to prevent accidental separation caused by vibration, tension, or vehicle movement. This redundant protection architecture significantly reduces operational risk and ensures continuous system stability during LNG loading and unloading processes, making it suitable for high-safety industrial applications.
In the event of abnormal separation, the internal valve automatically closes to achieve immediate dual-side sealing. This emergency self-sealing function prevents LNG leakage and ensures safe isolation of both pipeline ends. It is a critical safety feature for minimizing environmental risk and maintaining operational integrity in LNG transfer systems.
The coupler is designed to fully match existing LNG tank truck male connectors without requiring system modification. This plug-and-play compatibility reduces installation complexity and allows seamless integration into existing LNG terminal infrastructure, improving deployment efficiency and reducing retrofit costs.
The optimized internal structure enables efficient recovery of residual LNG after unloading operations. Field application shows that residual emissions can be reduced by more than 95%, significantly improving product utilization efficiency while reducing environmental impact and operational loss.
The internal flow channel is engineered with a near full-bore structure, ensuring smooth LNG transfer with minimal turbulence and pressure loss. This design improves flow efficiency, reduces energy consumption, and supports stable high-capacity loading operations in LNG terminals.
A built-in spring-assisted locking system enables automatic engagement with the tank truck connector, significantly improving docking speed. This reduces manual effort, shortens operation time, and enhances efficiency in high-frequency LNG loading environments.
The integrated valve switching mechanism is designed to prevent incorrect or accidental operation during loading and unloading. This improves system control accuracy and ensures that valve operation is synchronized with safe connection status.
The coupler features a mechanical-assisted valve closing system that enables one-step operation for shutdown. This simplifies the workflow, improves operator efficiency, and ensures consistent sealing performance during LNG transfer operations.
The connection interface is manufactured using high-strength explosion-resistant alloy materials, providing excellent mechanical stability under extreme conditions. This ensures safe operation in hazardous LNG environments where safety and structural reliability are critical.
The quick coupler integrates connection and shut-off functions into a single compact unit, replacing traditional separate valve systems. This reduces system complexity, improves reliability, and enhances overall efficiency in LNG loading infrastructure.
The modular structure allows quick replacement of wear components and simplifies field maintenance. This reduces downtime, lowers maintenance costs, and improves long-term operational efficiency for LNG terminal operators.
| Technical Specifications-LNG Quick Coupler (TLC50 Series) | ||
| ltem | Specification | |
| Model | TLC50 (Standard)/TLC50S (Advanced) | |
| Explosion Protection | Ex h ll C T6 Gb | |
| Nominal Diameter | DN50 (2”) | |
| Nominal Pressure | PN40 (4.0 MPa) | |
| Design Temperature | -25°C to +100°C | |
| Body Material | S30408 Stainless Steel | |
| O-Ring Material | FKM / EPDM (optional) | |
| Seal Material | PTFE | |
| End Connection | RC 2" cone internal thread | |
| Optional Threads | G/BSP/NPT | |
| Net Weight | Approx. 9.0 kg | |
To operate the LNG Quick Coupler, first ensure the tank truck and transfer system are properly aligned and within rated pressure and temperature limits. Connect the coupler to the DN50 male connector and confirm that the six-jaw self-locking mechanism is fully engaged. Once locked, the system is ready for LNG transfer. During operation, avoid applying abnormal force or twisting. After completion, release the coupling according to the standard procedure; the automatic shut-off valve will seal both ends immediately to prevent leakage before disconnection.
Is the LNG Quick Coupler compatible with existing tank truck systems?
Yes. The TLC50 LNG Quick Coupler is designed to fully match standard DN50 tank truck male connectors without requiring any modification. Its interface supports RC, G, BSP, and NPT threaded options, making it highly adaptable to existing LNG loading and unloading systems. This plug-and-play compatibility reduces installation cost and ensures fast integration into terminal operations.
What safety features does the coupler provide during LNG transfer?
The coupler integrates multiple safety mechanisms, including a six-jaw self-locking structure, dual anti-disengagement protection, and automatic shut-off valves. In case of abnormal separation or emergency conditions, both pipeline ends are sealed instantly to prevent LNG leakage. This significantly improves operational safety in cryogenic and hazardous gas environments.
Can the LNG Quick Coupler be used in low-temperature environments?
Yes. The system is specifically designed for cryogenic LNG applications and operates reliably within a temperature range of -25°C to +100°C. The use of stainless steel S30408 and PTFE sealing materials ensures stable performance under low-temperature conditions, maintaining sealing integrity and mechanical strength during LNG transfer operations.
How does the coupler reduce LNG loss during unloading?
The coupler is engineered with a near full-bore flow design and a dedicated residual recovery structure. This minimizes trapped LNG after unloading and allows residual emissions to be reduced by more than 95%. This not only improves product utilization efficiency but also reduces environmental impact and operational losses.
What maintenance is required for long-term operation?
The LNG Quick Coupler is designed for low-maintenance industrial use. Regular inspection of sealing rings, locking jaws, and valve components is recommended to ensure optimal performance. Its modular design allows quick replacement of wear parts, reducing downtime and lowering overall maintenance costs for LNG terminal operators.