LNG Quick Coupler

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Product Introduction

The LNG Quick Coupler is a next-generation quick connection device designed for safe and efficient LNG loading and unloading operations. It replaces traditional manual latch and valve-based connections with an advanced self-locking mechanism, ensuring a secure and stable interface between LNG transfer arms and tank trucks or storage systems.


The system is engineered to enhance operational safety, reduce human error, and improve sealing performance during cryogenic fluid transfer. It also helps minimize leakage risk and supports cleaner, more controlled LNG handling processes.


Developed through multiple engineering improvements, the LNG Quick Coupler provides a reliable, efficient, and user-friendly solution for modern LNG terminal applications where safety, precision, and performance are essential.

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Product Advantage

1. High-Strength Six-Jaw Self-Locking Connection System

The LNG Quick Coupler is equipped with a precision-engineered six-jaw locking mechanism that ensures stable and secure engagement with standard LNG tank truck male connectors. This structure provides high mechanical strength under dynamic loading conditions, effectively preventing accidental disengagement during transfer operations. The self-locking design improves connection reliability and enhances operational safety in cryogenic LNG environments.


2. Dual Redundant Anti-Disconnection Safety Protection

The system integrates two independent anti-disengagement safety mechanisms to prevent accidental separation caused by vibration, tension, or vehicle movement. This redundant protection architecture significantly reduces operational risk and ensures continuous system stability during LNG loading and unloading processes, making it suitable for high-safety industrial applications.


3. Automatic Shut-Off and Self-Sealing During Emergency Disconnection

In the event of abnormal separation, the internal valve automatically closes to achieve immediate dual-side sealing. This emergency self-sealing function prevents LNG leakage and ensures safe isolation of both pipeline ends. It is a critical safety feature for minimizing environmental risk and maintaining operational integrity in LNG transfer systems.


4. Full Compatibility with Standard LNG Tank Truck Connectors

The coupler is designed to fully match existing LNG tank truck male connectors without requiring system modification. This plug-and-play compatibility reduces installation complexity and allows seamless integration into existing LNG terminal infrastructure, improving deployment efficiency and reducing retrofit costs.


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5. High-Efficiency Residual LNG Recovery System (≥95% Reduction)

The optimized internal structure enables efficient recovery of residual LNG after unloading operations. Field application shows that residual emissions can be reduced by more than 95%, significantly improving product utilization efficiency while reducing environmental impact and operational loss.


6. Near Full-Bore Flow Design with Minimal Pressure Drop

The internal flow channel is engineered with a near full-bore structure, ensuring smooth LNG transfer with minimal turbulence and pressure loss. This design improves flow efficiency, reduces energy consumption, and supports stable high-capacity loading operations in LNG terminals.


7. Spring-Assisted Automatic Locking for Faster Docking Operation

A built-in spring-assisted locking system enables automatic engagement with the tank truck connector, significantly improving docking speed. This reduces manual effort, shortens operation time, and enhances efficiency in high-frequency LNG loading environments.


8. Anti-Misoperation Self-Locking Valve Control System

The integrated valve switching mechanism is designed to prevent incorrect or accidental operation during loading and unloading. This improves system control accuracy and ensures that valve operation is synchronized with safe connection status.


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9. One-Step Assisted Shut-Off Mechanism for Operational Efficiency

The coupler features a mechanical-assisted valve closing system that enables one-step operation for shutdown. This simplifies the workflow, improves operator efficiency, and ensures consistent sealing performance during LNG transfer operations.


10. Explosion-Resistant Alloy Construction for LNG Safety Applications

The connection interface is manufactured using high-strength explosion-resistant alloy materials, providing excellent mechanical stability under extreme conditions. This ensures safe operation in hazardous LNG environments where safety and structural reliability are critical.

11. Integrated Coupler and Valve System for Multi-Function Performance

The quick coupler integrates connection and shut-off functions into a single compact unit, replacing traditional separate valve systems. This reduces system complexity, improves reliability, and enhances overall efficiency in LNG loading infrastructure.


12. Modular Design for Easy Maintenance and Reduced Downtime

The modular structure allows quick replacement of wear components and simplifies field maintenance. This reduces downtime, lowers maintenance costs, and improves long-term operational efficiency for LNG terminal operators.

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Technical Parameters

Technical Specifications-LNG Quick Coupler (TLC50 Series)
ltemSpecification
ModelTLC50 (Standard)/TLC50S (Advanced)
Explosion ProtectionEx h ll C T6 Gb
Nominal DiameterDN50 (2”)
Nominal PressurePN40 (4.0 MPa)
Design Temperature-25°C to +100°C
Body MaterialS30408 Stainless Steel
O-Ring MaterialFKM / EPDM (optional)
Seal MaterialPTFE
End ConnectionRC 2" cone internal thread
Optional ThreadsG/BSP/NPT
Net WeightApprox. 9.0 kg

Product Uses

Product Operate Guide

To operate the LNG Quick Coupler, first ensure the tank truck and transfer system are properly aligned and within rated pressure and temperature limits. Connect the coupler to the DN50 male connector and confirm that the six-jaw self-locking mechanism is fully engaged. Once locked, the system is ready for LNG transfer. During operation, avoid applying abnormal force or twisting. After completion, release the coupling according to the standard procedure; the automatic shut-off valve will seal both ends immediately to prevent leakage before disconnection.

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FAQ

Is the LNG Quick Coupler compatible with existing tank truck systems?

Yes. The TLC50 LNG Quick Coupler is designed to fully match standard DN50 tank truck male connectors without requiring any modification. Its interface supports RC, G, BSP, and NPT threaded options, making it highly adaptable to existing LNG loading and unloading systems. This plug-and-play compatibility reduces installation cost and ensures fast integration into terminal operations.

What safety features does the coupler provide during LNG transfer?

Can the LNG Quick Coupler be used in low-temperature environments?

How does the coupler reduce LNG loss during unloading?

What maintenance is required for long-term operation?

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